5 Ply Corrugated Boxes

Double Wall Structure

5 Layers: Liner + Flute + Liner + Flute + Liner

*Interactive Diagram: Hover to see layers

What is 5 Ply Corrugated Box?

At Vishal Packers, our 5 Ply Corrugated Boxes (also known as Double Wall Boxes) are engineered for maximum protection. Unlike standard 3-ply boxes, these feature five layers of paper construction, making them significantly stronger and more rigid.

The structure consists of:

  • Outer Liner: Premium Kraft paper for durability.
  • First Flute: Provides initial cushioning.
  • Middle Liner: Adds structural integrity.
  • Second Flute: Additional shock absorption.
  • Inner Liner: Smooth surface for product contact.

These boxes are ideal for heavy items, fragile goods, and long-distance shipping where extra protection is critical. They offer superior stacking strength, making them perfect for warehouse storage.

Why Choose 5 Ply Boxes?

When your products require more than just basic packaging, 5 ply boxes provide the perfect solution. They are puncture-resistant, moisture-resistant, and capable of holding heavier weights without collapsing.

Features & Specifications

Technical details of our heavy-duty 5 Ply Corrugated Cartons

Key Features

  • Extra Strong & Durable
  • Double Wall Protection
  • High Stacking Strength
  • Puncture Resistant
  • Ideal for Fragile Items
  • Moisture & Humidity Resistant

Technical Specs

Material: Kraft Paper / Semi-Kraft
GSM Range: 150 GSM - 300 GSM
Bursting Strength: 20 BF - 40 BF
Printing: Flexographic (1-3 Colors)
Joining: Stitched or Glued

Applications

  • Heavy Machinery Parts
  • Fragile Glassware & Ceramics
  • Electronics & Appliances
  • Automotive Components
  • Export Packaging
  • Warehouse Storage

Frequently Asked Questions

Everything you need to know about our 5 Ply Corrugated Boxes

What is the main difference between 3 Ply and 5 Ply boxes?

The main difference is strength and layers. A 3 Ply box has 3 layers (Single Wall) and is suitable for lightweight items. A 5 Ply box has 5 layers (Double Wall) and is much stronger, suitable for heavy, fragile, or valuable items that need extra protection during transit.

Can 5 Ply boxes be customized with printing?

Yes, we offer high-quality Flexographic printing on 5 ply boxes. You can print your brand logo, handling instructions (like "Fragile" or "This Side Up"), and product details directly on the box.

What is the weight capacity of a 5 Ply box?

A standard 5 Ply box can typically hold between 20kg to 40kg depending on the GSM of the paper used and the dimensions of the box. For heavier loads, we can customize the paper quality to increase strength.

Do you supply 5 Ply boxes in bulk?

Yes, Vishal Packers is equipped to handle large bulk orders for industries and e-commerce businesses. We offer competitive pricing for bulk purchases and ensure timely delivery across Delhi NCR.

Are 5 Ply boxes eco-friendly?

Yes, our 5 Ply corrugated boxes are made from recyclable materials and are 100% biodegradable. We use eco-friendly adhesives and inks in our manufacturing process.

Need Heavy-Duty 5 Ply Boxes?

Get the best rates from Delhi's trusted manufacturer. Fast delivery and premium quality guaranteed.

Call Now: 9210935562